Reverse engineering is a logical method for analyzing the current status and existing information using a cohesive team to complete and supplement data, as well as to develop technical knowledge and a product’s technical profile, which results in a Technical Document Package (T.D.P).
In the steel industry, similar to other sectors, some purchased equipment from European companies lack technical documentation and manufacturing drawings. Also, considering the interconnectedness of the production process, when production flow is interrupted due to equipment wear or unforeseen failures, the absence of spare parts can increase downtime and lead to significant costs for the organization. Therefore, to complete technical information, a reverse engineering process should be conducted on components and equipment lacking technical specifications. This should be done before equipment failures occur and cause production stoppages, allowing for proper planning and timely procurement of spare parts to ensure continuous production.
Main steps in reverse engineering
- Initial data collection
- Conducting field studies
- Analysis and identification of materials
- Engineering analysis
- Preparation of manufacturing and assembly drawings
- Determination of standard items
- Establishing and developing the manufacturing process
- Preparation and development of quality control plans and mechanical testing protocols
- Preparation of engineering documents for production and heat treatment processes
- Preparation of packaging, transportation, and logistics documents.
Reverse engineering and manufacturing of industrial parts and equipment
A specialized definition of reverse engineering in mechanics involves the ability to redesign and reproduce parts based on existing products and sample components. This process requires deep engineering knowledge in fields such as software, including creating 3D models and point cloud data, as well as obtaining dimensional and geometric information of the product (manufacturing drawings). Additionally, engineering knowledge related to mechanical principles, materials science, and understanding mechanical mechanisms is essential. Analysis of the constituent materials, manufacturing processes, production methods, and ultimately quality control and QC are the subsequent steps in this specialization. Combining this knowledge with practical experience in manufacturing and production is key to successfully executing reverse engineering projects.
Inquiries made by this company
- Manufacturing TIE ROD, RING, SPACER, etc. for submission to the respected Polymer Arya Sasol Company
- Manufacturing ROTATION ARMS for submission to the packaging unit of the respected Arvand Petrochemical Company
- Manufacturing VENTILATION PLATE components for submission to the respected Arvand Petrochemical Company
- Manufacturing air inlet adjustment valves for submission to the respected Polymer Arya Sasol Company